cUSTOMIZED JIGS
To cater to customized mass production orders, we create individual projects to evaluate materials, methods and the most suitable equipment
as well as the development and design of Jigs & Fixtures. The optimization of production provides the best effectiveness and the most competitive
prices. Our team can create project based on any types of work pieces and different industries.
Take this work piece as an example: due to the inconsistent sizes of pieces and irregularity of shapes, it is not easy to grip; the client used to choose traditional machining tools to overcome the problems, but this requires a huge amount of human operation, resulting in a potential risk – the instability of price.
After the team developed a special JIGS and FIXTURES. reduce variability of dimensions of components and high volumes of parts can be manufactured of a consistent quality. And allow multiple parts to be held and machined together. Not only reduces the 65% of the manual operation time, to enhance the 300% production efficiency, and get a higher degree of precision, but also reduced the cost of 15%
The advantages of jigs and fixtures are that they help in increasing productivity by eliminating the individual positioning, marking and frequent checking of the part during manufacturing. This reduces both operation time and increases the productivity.
They also have high interchangeability. Jigs and fixtures help to facilitate uniform quality in the manufacturing process. There is no need for selective assembly to be done. Any part of the machine can fit properly into assembly and all components are interchangeable. Additionally, they help with skill reduction.
They simply locating and clamping of the work pieces. Tool guiding elements help to ensure the correct positioning of the tools with respect to the work pieces. Skillful setting of the work piece tool is not required. Last but not least, it allows cost reduction. Due to the increased productivity, easy assembly, reduction in waste and savings in labour cost results in substantial reduction in the cost of product produced with jigs and fixtures.